The formula
Density is weight divided by volume. In US LTL the unit is pounds per cubic foot:
- Cubic inches = length × width × height × pieces
- Cubic feet = cubic inches ÷ 1,728
- Density (PCF) = total pounds ÷ total cubic feet
For metric inputs the divisor is 28,316.85 cubic centimetres per cubic foot, and kilograms convert at 2.20462 pounds each. One cubic metre is 35.3147 cubic feet, so a density in kg/m³ divided by 16.0185 gives you PCF.
Reference points worth memorising
- A standard 48×40 pallet, loaded 48 inches high, holds 53.3 cubic feet. Divide your weight by 53.3 and you have the density without a calculator.
- Water is 62.4 PCF. Almost nothing you ship on a pallet beats it.
- 12 PCF is the line where ordinary palletised goods stop being cheap to ship.
- Under 4 PCF you are shipping mostly air, and the class breaks come quickly.
Measure the shipping unit
Every dimension is the outside of the loaded, wrapped handling unit: pallet included, overhang included, the domed top of a stretch-wrapped stack included. Carriers dimension freight at the dock with laser arrays that do not care what the product spec sheet says.